Fully Reverse Engineered Metal Housing with 2D Drawings and Machined Component

Trusted by Companies of All Sizes

Trusted by Companies of All Sizes

Fully Reverse Engineered Metal Housing with 2D Drawings and Machined Component

Reverse Engineering & 3D Scanning Specialist

Transforming Legacy Components into Manufacturable 3D Models | Twin Cities

Trusted by Companies of All Sizes

How Wellstronics3D Can Help!

Wellstronics3D excels in providing top-notch reverse engineering and 3D scanning services. These services are tailored for manufacturing companies, R&D teams, engineering, and maintenance and quality departments facing challenges with obsolete parts, products and undocumented tooling. Our dedicated team specializes using 3D scan data to recreate precise and fully parametric solid CAD models with comprehensive feature trees. In addition to CAD models, we also offer detailed 2D drawings and deviation analysis from Scan to CAD. Our comprehensive solutions also include fabrication instructions, Bills of Materials, and Assembly Instructions, ensuring a seamless manufacturing process. Whether you require the recreation of discontinued products, the cataloging of undocumented tools, or the design of new products around existing models, Wellstronics3D is able to help.

Design Details

Design Details

Scan-to-CAD Parametric Modeling

Scan-to-CAD Parametric Modeling

Transforming raw scan data into fully editable Solidworks files (.SLDPRT)

Creation of fully parametric 3D models with complete feature trees.

Native Solidworks (.SLDPRT / .SLDASM) and universal .STP / .IGS files

Accurate capture of complex organic and mechanical geometries

Designing for design intent to correct worn or damaged physical parts.

Streamlined workflows to reduce engineering lead times by up to 75%

Obsolete & Legacy Part Recreation

Obsolete & Legacy Part Recreation

Rebuilding the "impossible to find" parts that keep your business running.

Reverse engineering legacy components with no existing drawings

Precise recreation of discontinued industrial machinery parts

Modernizing older designs for current CNC manufacturing processes

Physical-to-Digital conversion to prevent future supply chain gaps

Cost-effective alternatives to expensive OEM replacement parts

CNC-Ready Manufacturing Files

CNC-Ready Manufacturing Files

High-accuracy digital assets optimized for CNC machining and production

Metrology-grade 3D scanning to ensure precise dimensional accuracy

Models optimized for 4-axis and 5-axis CNC programming

Extraction of critical mating surfaces and hole patterns

Providing clean, water-tight geometry for CAM software integration

Minimizing manufacturing errors and scrap rates via digital validation

Mechanical Assembly Reverse Engineering

Mechanical Assembly Reverse Engineering

Digitizing full assemblies to understand fit, form, and mechanical function

Recreating multi-part assemblies in Solidworks (.SLDASM)

Interference and clearance checks within the digital environment

Generating accurate Bill of Materials (BOM) from physical scans

Identifying mechanical improvements during the digitization process

Significant development time savings for complex machinery upgrades

Twin Cities Reverse Engineering Services

Twin Cities Reverse Engineering Services

Your local Minneapolis & St. Paul partner for high-tech digital recreation

In-person consultations at our Inver Grove Heights facility

On-site scanning for large, sensitive, or non-shippable parts

Direct communication with the engineers building your CAD files

Supporting local Minnesota manufacturers, molders and machine shops

Reliable rapid turnaround of simple and complicated parts

Design Intent & Part Optimization

Design Intent & Part Optimization

Restoring worn, broken, or warped parts to their original "as-designed" specifications

Correcting mechanical wear and physical damage in the digital CAD model

Restoring perfect symmetry and concentricity to deformed components

Optimizing geometry for improved performance and durability over the original

Extracting nominal dimensions from high-resolution scan data

Ensuring exact bolt-pattern alignment and interface tolerances

Let's see how we can work together

Let's see how we can work together

Let's see how we can work together